Real-Time Test Dashboard
Production Monitoring System
2 months
Next.jsTypeScriptPostgreSQLWebSocketChart.jsTailwind CSS
98.5%
Yield Visibility
4h→5m
Report Time Reduction
24/7
Real-Time Monitoring
$45k
Q1 Cost Savings
Overview
Developed a comprehensive web-based dashboard for monitoring production test stations in real-time. The system provides manufacturing managers with instant visibility into yield metrics, identifies trending failures, and sends automated alerts when stations go offline or yield drops below threshold. The dashboard consolidates data from 20+ test stations across multiple production lines, replacing manual spreadsheet-based tracking with automated, real-time insights.
Challenges
- 1Data scattered across multiple legacy systems and formats
- 2No real-time visibility into production performance
- 3Manual report generation taking 4+ hours daily
- 4Delayed response to failing stations causing revenue loss
Solutions
- Built unified data pipeline connecting to all test station databases
- Implemented WebSocket-based real-time updates with < 1s latency
- Created automated PDF report generation and email distribution
- Developed intelligent alerting system with configurable thresholds